Filter Press Troubleshooting
The plates of the filter press were undergoing significant warping resulting in poor filtering, bypass, and leakage. Filter press plates should not need to be regularly replaced, but they were replacing the entire set every 3-5 months for ~$12,000 each time.
Shows leaking of the filter press and associated bowing of the plates. Consistency of cake material is also shown. All pictures were taken ~1 week before plate swap.
Examining the filter press manual thoroughly, I discovered that toluene, one of the process chemicals, was listed as chemically incompatible with the polypropylene plates.